Mold self-research and intelligent production line - Shengba
Inside the modern industrial park of Tianjin Shengbao Vehicle Industry Co., Ltd., a manufacturing system that integrates cutting-edge engineering design and digital intelligence is operating efficiently. This is not only a direct manifestation of the company's "integration of mold independent research and development and intelligent production line manufacturing", but also a solid foundation for its products to win trust in domestic and foreign markets. By building two core engines of "mold independent research" and "intelligent production line", Shengbao Vehicle Industry has achieved efficient and high-quality transformation from drawings to products, providing hardcore support for its positioning as a "high-end electric vehicle and intelligent mobility tool".
Independent mold research and development: gaining the "say" in defining products
Molds are the "mother industry" of industrial manufacturing, and their precision and efficiency directly determine the quality, cost, and iteration speed of products. Shengbao Automotive's commitment to independent mold research and development signifies that the company has mastered the source of product innovation. Its engineering technology center boasts a senior mold design team that utilizes an integrated CAD/CAE/CAM system to complete the design of vehicle body structures, exterior designs of components, stress analysis, and process simulation in a virtual environment, significantly shortening the development cycle.
This in-depth self-research capability brings multiple advantages. Firstly, it ensures ultimate quality control. Self-developed molds ensure that every frame welding point and every plastic part seam meets design expectations, achieving ultra-high precision and consistency of product components, thereby fundamentally guaranteeing the structural safety and durability of the entire vehicle. Secondly, it facilitates rapid market response. When new design trends or functional requirements emerge in the market, Shengbao can quickly initiate mold development without relying on external suppliers, greatly accelerating the pace of new product launches. Thirdly, it brings significant cost benefits. In the long run, self-developed molds avoid high outsourcing costs and firmly grasp core technologies in their own hands, forming a strong competitive barrier.
Intelligent production line manufacturing: Building an efficient and flexible "factory of the future"
If molds are the "blueprints" of products, then intelligent production lines are the "artisans" who bring them to life. Shengbao Auto's intelligent production line integrates automation, informatization, and intelligence. In the four major process workshops of stamping, welding, painting, and final assembly, industrial robots collaborate to complete precise operations from sheet metal processing to vehicle body molding.
The visual inspection system on the production line is like "golden eyes" that monitor and assess the quality of each key process in real time, ensuring that non-conforming products never flow into the next process. The MES (Manufacturing Execution System) running through the entire line is the "smart brain" of the entire factory, which collects data such as equipment status, production progress, and material consumption in real time to achieve transparent management of the production process. This enables Shengbao Bicycle to flexibly respond to the customized demands of the global market for "multiple varieties and small batches". On the same production line, it can seamlessly switch between producing different models of urban electric bicycles, folding scooters, and other products, achieving true flexible manufacturing.
"Dual-engine" synergy drives brand globalization
The deep integration of in-house mold research and development with intelligent production lines constitutes Shengbao Automotive's unique vertical integration advantage. It ensures seamless connection from research and development to manufacturing, not only enhancing product quality and production efficiency but also strengthening the company's global market delivery capabilities and cost control abilities. It is this powerful "smart manufacturing" system that supports Shengbao's products to be exported overseas and repeatedly obtains international authoritative qualification certifications, making "Shengbao Manufacturing" synonymous with high quality and reliability, and continuously driving the company towards its vision of becoming a "green travel brand trusted by global consumers".